Middleby-marshall PS536ES Uživatelský manuál

©2005 Middleby Marshall Inc.MiddlebyMiddlebyMiddlebyMiddlebyMiddlebyMarshallMarshallMarshallMarshallMarshallA MIDDLEBY COMPANYPS536-Series Electric Ov

6SECTION 1DESCRIPTIONIII. COMPONENT FUNCTIONA. Conveyor Motor and Conveyor BeltThe conveyor belt is driven by a variable-speed electricmotor (Figure 1

SECTION 1DESCRIPTION7Figure 1-8. Cooling Fan

8SECTION 1DESCRIPTIONHalf Blank PlateBlank PlateOuter PlateInner PlateFinger Manifold AssemblyBaffleFigure 1-9. Blank Plates (two sizes) and an Air F

SECTION 2INSTALLATION9SECTION 2INSTALLATIONNOTE: The oven, when installed, must be electricallygrounded in accordance with local codes, or in the ab-

10SECTION 2INSTALLATIONPS536ES OVEN INSTALLATIONREQUIRED KITS AND EQUIPMENTTYPE PS536ES PS536ES PS536ES PS536ESOF Single Oven Double Oven Triple Oven

SECTION 2INSTALLATION11Figure 2-1 - Installation KitI. INSTALLATION KIT - see Figure 2-1Qty. Qty. Qty. Inc. with Inc. withSingle Double Triple domesti

12SECTION 2INSTALLATIONFigure 2-5. MODEL PS536ES SINGLE OVEN DIMENSIONSELECTRICAL JUNCTION BOXRECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6

SECTION 2INSTALLATION13Figure 2-6. MODEL PS536ES DOUBLE OVEN DIMENSIONSELECTRICAL JUNCTION BOXRECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6

14SECTION 2INSTALLATIONRESTRAINT CABLE INSTALLATIONInstall the restraint cable assembly on the oven, as shownin Figure 2-6.Figure 2-7. MODEL PS536ES

SECTION 2INSTALLATION15WARNINGDO NOT USE CONDUIT OR GAS LINEFOR GROUND CONNECTION.CAUTIONIT IS REQUIRED THAT THE OVEN BEPLACED UNDER A VENTILATIONHOOD

iiWARNINGFOR YOUR SAFETY, DO NOT STORE OR USEGASOLINE OR OTHER FLAMMABLE VAPORS ANDLIQUIDS IN THE VICINITY OF THIS OR ANY OTHERAPPLIANCE.WARNINGImprop

16SECTION 2INSTALLATION II. VENTILATION GUIDELINESA mechanically driven ventilation system is required forthe PS536ES Series Middleby Marshall conveyo

SECTION 2INSTALLATION17III. ELECTRICAL CONNECTIONINFORMATION FOR PS536ES-SERIESOVENS.WARNINGAuthorized supplier personnel normally accom-plish the con

18SECTION 2INSTALLATIONFigure 2-13. Installing Rear and End StopsVI. CONVEYOR REAR STOP AND ENDSTOP INSTALLATIONLocate the conveyor rear stop and end

SECTION 3OPERATION19SECTION 3OPERATIONI. CONTROL FUNCTIONSWARNINGA possibility of injury from rotating parts andelectric shock exists in this oven.Nev

20SECTION 3OPERATIONII. COMPONENT INFORMATION ANDLOCATION (Figures 3-1 and 3-2)A. Door Safety SwitchThe Door Safety Switch is located at the lower le

SECTION 3OPERATION21E. ConveyorThe on-off switch for the conveyor motor is on the controlpanel. Also on the control panel is the digital conveyorspee

22SECTION 3OPERATIONWARNING OVEN MUST BE KEPT CLEAR OFCOMBUSTIBLES AT ALL TIMES.III. STEP-BY-STEP OPERATIONControl Panel (On split belt ovens, two con

SECTION 3OPERATION23ABCDE"BLOWER" Switch: Turns the blowers andcooling fans on and off. The HEAT Switch hasno effect unless the BLOWER Swi

24SECTION 3OPERATIONCAUTIONIn case of power failure, turn all switches to the “OFF” ("O")position, open the oven window, and remove the prod

SECTION 3OPERATION25DisplayShows the Set Pointor the Actual Tem-perature in degreesFahrenheit (F) orCelsius (C)."SP LOCK"LightLights when t

iiiMIDDLEBY MARSHALL INC.OVEN LIMITED WARRANTY(Non U.S.A.)The Seller warrants equipment manufactured by it to be free fromdefects in material and work

26SECTION 3OPERATIONIV. QUICK REFERENCE: TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTIONThe oven temperature ex-ceeded 650°F (343°C), andthe burner was autom

SECTION 4MAINTENANCE27SECTION 4MAINTENANCEWARNINGPossibility of injury from rotating parts and electricalshock exist in this oven. Turn off and lockou

28SECTION 4MAINTENANCEI. MAINTENANCE - DAILYA. ExteriorEveryday you should clean the outside of the oven with asoft cloth and mild detergent.WARNINGNe

SECTION 4MAINTENANCE29Figure 4-3.II. MAINTENANCE - MONTHLYNOTE: The oven interior may require cleaning morethan once a month depending on the volume

30SECTION 4MAINTENANCE4. Remove conveyor drive chain cover as shown.5. Remove tension from drive chain by lifting and pushingthe conveyor slightly int

SECTION 4MAINTENANCE31B. Air Fingers Disassembly For Cleaning1. As the air fingers are removed use a felt pen to mark allparts of the fingers. This in

32SECTION 4MAINTENANCE6. To remove the inner plate, pull the plate out and then up.Figure 4-12.7. The outer finger plate is stainless and may be clean

SECTION 4MAINTENANCE33IMPORTANT: Only M6 Fingers fit in the bottomrow. All M3 and M1 finger cover plates haveextended lips at front. This extended lip

34SECTION 4MAINTENANCE5. Install fingers and blank plates correctly with edgesinterlocked and no space between edges.Figure 4-19.Top FingerIncorrect -

SECTION 4MAINTENANCE35E. Reinstall End Plugs1. Reinstall lower end plug. Be sure to tighten two wingscrews on the end plug.2. Reinstall conveyor.3. Re

ivNOTEWiring Diagrams are in Section 7 of this Manual.The diagram for each oven is also on the lowerinner surface of its Control Console.TABLE OF CONT

36SECTION 4MAINTENANCEG. Checking Conveyor Belt TensionWARNINGOven conveyor belt must be cool when adjustingbelt. Do not adjust belt if HOT.1. With th

SECTION 4MAINTENANCE37H. Conveyor Belt Link Removal1. Using long nose pliers, an entire link can be removedwith the conveyor assembly either in or out

38SECTION 4MAINTENANCEI. Replacing Conveyor BeltIf a section of the conveyor belt needs replacing it can bedone with the conveyor assembly either in o

SECTION 4MAINTENANCE394. Reassemble conveyor drive chain cover and thenreassemble the bottom cover to the drive chain cover.Install both upper end plu

40SECTION 4MAINTENANCEB. Electrical TerminalsOpen the control cabinet door by removing the threescrews from the control cabinet door. Tighten all elec

SECTION 4MAINTENANCE41D. Split-belt Conveyor Shaft CleaningIt is very important that the split-belt conveyor drive andidler shafts are removed from th

42SECTION 4MAINTENANCE6. Make sure bronze washer is in between the two halves.Figure 4-42.7. Place the idler shaft assembly back into place andreinsta

SECTION 4MAINTENANCE4312. Slide shaft assembly to right side, holding assemblyin place. Slide split locking collar to the left side andtighten.13. Sli

44SECTION 4MAINTENANCEKEY SPARE PARTS KITAn oven can be purchased with a Key Spare Parts Kit(Figure 4-52). (The kit can be purchased when the oven iso

45SECTION 5TROUBLESHOOTINGSECTION 5TROUBLESHOOTINGPROBLEM:PRODUCTS ARE OVERCOOKEDOR UNDERCOOKEDCheck for correctsetting of conveyorspeed control.Set t

SECTION 1DESCRIPTION1I. MODEL IDENTIFICATIONThe Middleby Marshall PS536ES-Series may be usedeither as a single oven or stacked for use as double or tr

SECTION 5TROUBLESHOOTING46NOTES

47ENGLISHSECTION 6PARTS LISTSECTION 6 - PARTS LIST

48ENGLISHSECTION 6PARTS LIST

49ENGLISHSECTION 6PARTS LISTOVEN PANELS, WINDOW AND LEGSITEM QTY. P/N DESCRIPTION1 2 A30241 NUT, 1/4-20 18-8 NYL INS L/N2 2 A27750 WASHER, FLAT .531X1

50ENGLISHSECTION 6PARTS LIST

51ENGLISHSECTION 6PARTS LISTCONTROL PANELITEM QTY. P/N DESCRIPTION1 1 48635 BREAKER, CIRCUIT 240V 0.3A2 2 46831 BREAKER, CIRCUIT 240V 8A3 1 28021-0047

52ENGLISHSECTION 6PARTS LIST

53ENGLISHSECTION 6PARTS LISTBLOWER AND SHROUDITEM QTY. P/N DESCRIPTION1 2 42951 INLET RING2a 1 42752 BLOWER WHEEL, RIGHT (VIEWED FROMREAR OF OVEN)2b 1

54ENGLISHSECTION 6PARTS LIST

55ENGLISHSECTION 6PARTS LISTCONVEYORP/N - 60" P/N - 56" P/N - 76"ITEM QTY. CONVEYOR CONVEYOR CONVEYOR DESCRIPTION1 1 48847 48847 48790

2SECTION 1DESCRIPTIONPS536ES SERIES OVEN SPECIFICATIONSTable 1-1: DimensionsOverall Height:single oven with 17-1/2" (446mm) legs 43-1/2" (1

56ENGLISHSECTION 6PARTS LIST

57ENGLISHSECTION 6PARTS LISTSPLIT BELT CONVEYOR1 1 48847 48847 48790 FRAME, DRIVE SIDE21< - - - -48759- - - - >ASSEMBLY, SPLIT DRIVESHAFT, STAND

58ENGLISHSECTION 6PARTS LISTELEMENT

59ENGLISHSECTION 6PARTS LISTMACHINERY COMPARTMENTITEM QTY. P/N DESCRIPTION1 2 44914 CONTROLLER, PS555EL 208-240V1 2 44568 CONTROLLER, PS555EL 380-480V

60ENGLISHSECTION 6PARTS LISTNOTES

61SECTION 7ELECTRICAL SCHEMATICSSECTION 7ELECTRICAL SCHEMATICSWiring Diagram, E208-240 50/60, 3PH 4W PS536ES58214E10 AWG

SECTION 7ELECTRICAL SCHEMATICS62Wiring Diagram, E380-480 50/60, 3PH 5W PS536ES58330D 10 AWG 613614 10

63SECTION 7ELECTRICAL SCHEMATICSWiring Diagram, E380V 50/60, 3PH 5W PS536ES58267DNO2NO2COM2COM2NO1NO1COM1COM1BLOQUE DETERMINALESKLEMMLEISTETB3CONTACTO

SECTION 7ELECTRICAL SCHEMATICS6455553CWiring Diagram, G208-240V 50/60, GO PS536ESFC+FC-H.V.GV2THGV1GNDNC+-CONVEYOR SWITCHGROUND LUGL1L250/60 HZ208-240

65SECTION 7ELECTRICAL SCHEMATICSNOTES

SECTION 1DESCRIPTION3II. PRINCIPLE OF AIR FLOWThe fan-style blower draws air into the oven plenum whereit is heated. The blower then pushes the hot a

SECTION 7ELECTRICAL SCHEMATICS66NOTES

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-440624-Hour Service Hotline: 1-(800)-2

4SECTION 1DESCRIPTIONSeries ovens used to bake pizza have four bottom fingersand two top fingers. For special product baking require-ments, a number o

SECTION 1DESCRIPTION5III. COMPONENT FUNCTION (Figure 1-6)Figure 1-6. PS536ES-Series Oven Components Locations